Buffering & Sequencing Solutions

Warehouse and production operations use buffer systems when their processes include a wait or hold step, their material handling process requires reserve inventory to manage fluctuating demands, or when they require a quick and accurate order consolidation before packing or shipping.

Kardex offers scalable and flexible solutions that reduce operator search time, save floor space, and ensure that goods are always available at the right time. 

From managing fluctuating demand in production to optimising space in dispatch zones, every operation faces different challenges. Kardex develops customised buffering and sequencing solutions that adapt to your unique environment. 

From bins to pallets, our systems handle a wide range of load carriers and can be configured for intermediate storage in production, order staging, or pre-sorted delivery for packaging and shipment. 

For Production Buffers 

• Absorb fluctuations between process steps to prevent downtime 
• Stage semi-finished goods just-in-time for assembly 
• Support 24/7 production continuity with automated retrieval and return 
• Consolidate and sequence orders automatically 
• Stage pallets or bins in the correct loading order 
• Shorten truck waiting times and increase outbound accuracy 

For Shipping Buffers 

Flexible Integration and Modular Design 

Kardex buffering and sequencing solutions connect seamlessly with material handling equipment such as conveyors, AGVs, and robotic systems. Whether installed in a production hall or distribution center, our modular architecture allows for step-by-step automation and scalable growth. 

Automated systems can be configured as stand-alone units or integrated into a fully connected warehouse ecosystem, ensuring smooth, data-driven flows from goods receipt to dispatch. 

Visibility and Performance Through Data 

Integrated software solutions provide complete transparency across inventory, buffer status, and system performance. Real-time data enables predictive planning, process optimisation, and continuous improvement, ensuring your production and shipping areas run at peak efficiency.