Vertical carousel for cable reels, tires, and heavy round loads

Kardex InterMat is a heavy-duty vertical carousel designed specifically for round and rolled goods such as cable reels, tires, and rims. With system heights up to roughly 50 feet and carrier widths approaching 47 feet, InterMat turns unused overhead space, awkward corners, and areas above production or transit routes into high-density storage for heavy round loads.

What is the Kardex Intermat Vertical Carousel Module (VCM)?

InterMat VCM stores round and heavy goods in carrier units that circulate vertically around a track. When an item is requested, its carrier moves to a dedicated access opening at working height, where operators can load or unload using a loading trolley or other ergonomic aids.

Because carriers are arranged in multiple loops that follow the shape of the room, the system can take advantage of space above production areas, along interior walls, or even above internal traffic routes. Round and heavy goods occupy far less floor space and remain fully accessible at all times.

Automated Storage for Reels, Tires, and More

Cable Reel Storage

Safe Cable Reel Storage

Cable reels and similar round items must be stored securely, kept compact, and accessed without excessive manual handling. Intermat is designed around that requirement. Reels are stored in robust carrier units that support their weight and geometry, then moved automatically to the access opening when needed.

Loading trolleys and other handling aids can be used at the access point so operators do not have to drag or roll heavy reels across the floor. Sectional roller shutters can be added to protect against unauthorized access or to act as a secure sluice when the carousel connects two different areas of the facility.

 

Tire Storage

Automated Storage for Tires and Rims

Tires and rims consume a lot of space when stored on conventional racking. Intermat uses the full room height and depth to create high-density vertical storage for everything from small passenger-car tires to large aircraft tires and heavy rims.

Manufacturers, distributors, and service facilities gain faster access, clearer organization, and smoother material flow. In many operations, this improved handling and visibility leads to sustained gains in productivity and better use of your valuable floor space.

Bridge style automated storage

Bridge Style Carousels

Unused overhead volume and difficult room layouts can limit traditional storage solutions. Intermat is built to work around those constraints. Bridge-style carousels can span production equipment or walkways. Pit and outdoor installations keep valuable interior space clear while still providing safe, controlled access to every reel or tire.

By wrapping carriers around structural elements and using the full height and depth of the room, Intermat creates significant storage capacity without expanding your footprint or disrupting existing traffic patterns.

Technical Specifications

Kardex InterMat
System Height System Height Up to 49 ft 3 in Up to 49 ft 3 in
Carrier Unit Width Carrier Unit Width Up to 46 ft 7 in Up to 46 ft 7 in
Carrier Unit Depth Carrier Unit Depth Up to 3 ft 11 in Up to 3 ft 11 in
Max. Load per Carrier Max. Load per Carrier Up to 9,921 lbs Up to 9,921 lbs

Is Kardex InterMat Right for Your Operation?

Download our buyer's guide to learn more about how we can help you store long, heavy parts while making the most use of your vertical space.

ASRS for Heavy Long Goods

Heavy-Duty Vertical Carousel Module Benefits

  • warehousesafety

    Ergonomic Access

    Loads are presented at a consistent access height so operators can work in front of the machine instead of climbing, stretching, or pulling heavy items from high or low rack positions.

  • Guided Loading and Unloading

    Round items are stored and retrieved using loading trolleys or similar aids, which reduces strain and makes handling more predictable.

  • Security and Separation

    Optional sectional roller shutters help secure high-value inventory and keep people safely away from moving carriers, especially in areas that bridge two different departments or zones.

warehousesafety

Ergonomic Access

Loads are presented at a consistent access height so operators can work in front of the machine instead of climbing, stretching, or pulling heavy items from high or low rack positions.

Guided Loading and Unloading

Round items are stored and retrieved using loading trolleys or similar aids, which reduces strain and makes handling more predictable.

Security and Separation

Optional sectional roller shutters help secure high-value inventory and keep people safely away from moving carriers, especially in areas that bridge two different departments or zones.

Ready to consolidate heavy and long goods into a single, efficient system?

Request a Quote

Explore More Solutions from Kardex

Megamat Vertical Carousel Module

Kardex Megamat Vertical Carousel Module (VCM)

If you also need to light- to medium-weight items, the Kardex Megamat VCM is a strong addition to your storage mix. Megamat is a vertical carousel module designed for dense, ergonomic storage of parts, tools, and components that need fast, repeatable access in a smaller footprint than traditional shelving.

Carriers rotate to bring items directly to an access opening at working height, reducing walking, bending, and reaching. Used alongside Intermat for reels and tires, Megamat VCM gives you a clean, organized way to handle a wide range of non-round inventory with the same goods-to-person efficiency.

heavy duty VLM for sheet metal storage (1)

Kardex TowerMat Vertical Lift Module (VLM)

If your operation also handles long, flat, or palletized goods, Kardex TowerMat is a strong complement to InterMat. Towermat is a vertical lift system built for heavy and oversized items such as bar stock, pipes, tools, sheet metal, pallets, and mesh cages that are difficult to store in conventional racking. By lifting this inventory into a tall, compact structure and delivering each carrier to a ground-level access point, Towermat helps you reclaim floor space, improve safety, and streamline handling for the big, awkward loads that do not fit on an Intermat carousel.