AutoCase Automated Case Handling for AutoStoreTM
Store, retrieve, and process full or empty cases directly within the AutoStore grid.
AutoCase automatically moves cases into and out of the AutoStore grid, enabling both each picking and case picking in one system. Its modular design supports new and existing AutoStore installations.
-
Technology Consolidation
Store cases and eaches in AutoStore and reduce the need for separate storage technologies.
-
Storage Flexibility
Store full cases, eaches, and empty or consolidated order cases in one scalable AutoStore grid.
-
Better Space Utilization
Bring case inventory into AutoStore's high-density grid instead of traditional storage.
Technology Consolidation
Store cases and eaches in AutoStore and reduce the need for separate storage technologies.
Storage Flexibility
Store full cases, eaches, and empty or consolidated order cases in one scalable AutoStore grid.
Better Space Utilization
Bring case inventory into AutoStore's high-density grid instead of traditional storage.
Consolidate Case and Each Picking into One System

Support Your Case Handling Workflows
How It Works
AutoCase automates case handling within the AutoStore grid, allowing cases to be stored and retrieved without manually opening and decanting their contents into AutoStore bins.
Incoming cases travel by conveyor to AutoCase, where each case is secured and placed into an AutoStore bin for storage in the grid.

When inventory is needed, the bin can be routed to a standard AutoStore port for picking from the case, or returned to AutoCase, where the case is extracted from the bin for downstream handling. A lift and pusher mechanism accommodates different case sizes and moves cases into and out of the bin without manual handling.
-
Reduce Manual Decanting
Store eligible inbound cases without transferring every item into an AutoStore bin.
-
Support Mixed Fulfillment
Serve each-picking, full-case orders, replenishment, and other workflows from the same AutoStore grid.
-
Reduce Case Handling
Automate case movement between conveyors and the grid, reducing manual lifting.
Reduce Manual Decanting
Store eligible inbound cases without transferring every item into an AutoStore bin.
Support Mixed Fulfillment
Serve each-picking, full-case orders, replenishment, and other workflows from the same AutoStore grid.
Reduce Case Handling
Automate case movement between conveyors and the grid, reducing manual lifting.
Orchestrate Case Handling with Kardex FulfillX
Kardex FulfillX WES orchestrates inventory and order workflows across AutoStore, AutoCase, ports, and downstream processes. Working with AutoStore's equipment controls, Fulfillx coordinates inventory based on order priorities and operational requirements, the WES determines what inventory needs to move, where it should go, and when it should be released.
Together, AutoCase and Kardex FulfillX can support flexible case flows, including:
| Case Flows | Description |
|---|---|
| Full case in → Full case out | Store full cases in the grid and retrieve them intact when needed. |
| Full case in → Eaches out | Store inventory in its original case, then route to a port for individual item picking from the split case. |
| Empty case in → Consolidated order out | Introduce an empty case, consolidate picked items into it at the VersaPort, then buffer or release the completed order for outbound fulfillment. |
| Case Flows | Description |
|---|
Specifications
| Supported Case Types | Rectangular, non-transparent rigid cartons, totes and corrugated cases. |
| Maximum Case Size (330mm Bin) | L: 600mm x W: 400mm x H: 290mm |
| Maximum Case Size (425mm Bin) | L: 600mm x W: 400mm x H: 385mm |
| Minimum Case Size | L: 160mm x W: 160mm x H: 50mm |
| Maximum Case Payload | 28 kg |
| Supported Bin Heights | 330 mm and 425 mm |
| Throughput - Floor Level | Up to 180 cases/hour with combined insertion and extraction |
| Throughput - Mezzanine Level | Up to 210 cases/hour with combined insertion and extraction |
| Operating Temperature | +1°C to +40°C |
| Multiple Case Support | Supports multiple cases within a single bin |
More AutoStore Solutions by Kardex
Intuitive Picking Assistant
The Intuitive Picking Assistant elevates picking processes of AutoStore™ Solutions to the next level. By projecting all relevant picking information, it guides the operator through the picking process.
This integration offers a scalable solution to meet the evolving needs of warehouses, optimizing efficiency and accuracy in picking processes, and addressing the challenge of finding highly trained workers.
Kardex SnapVac
Kardex SnapVac is a semi-autonomous grid-cleaning robot built for AutoStore.
- Extend the Robots' lifespan by reducing exposure to dust, dirt, and particles
- Prevents inventory contamination and ensures clean storage bins
- Reduces cleaning downtime with no need to pause or shut down the system for manual cleaning